Oracle & SAP
Arafat Hasan
Mechanical Engineer
Lakshmipur,61
Summary
Dynamic Mechanical Maintenance Manager with 9.5 years of experience in heavy machineries maintenance, decision-making, and crisis management. Achieved a BDT 6.5 million reduction in maintenance costs through effective planning and resource allocation.
Overview
2
2
Languages
2
2
Certifications
9
9
years of professional experience
Work History
Mechanical Maintenance Manager
Fervent Multiboard Ind. Ltd.
03.2023 - Current
- Improved equipment reliability by implementing preventive and predictive maintenance programs.
- Collaborated with engineering teams to identify design improvements that reduced recurring maintenance issues.
- Established team priorities, maintained schedules and monitored performance.
- Successfully managed budgets and allocated resources to maximize productivity and profitability.
- Installation, Commissioning & maintenance Of Particle board Line (500m3/day) ,MDF board Line(400m3/day), Impregnation, SCL, Energy plant, Water treatment plant, Compressed air system.
- Developed comprehensive layout plans for machinery and piping systems to improve operational efficiency and space utilization.
- Water cooling System layout planning , pump selection, Cooling tower selection, Installation commissioning of all.
- Project scheduling & Progress tracking accordingly.
- Breakdown Root Cause analysis and improvement plan making.
- Reviewed and approved technical drawings for projects and
upgrades. - Managed mechanical workshop work at Lathe, Milling, Shaper machine.
- Led Heavy equipment (Forklift, Payloader, Crane) maintenance and trouble shooting.
- Critical Spare parts inventory management
- Collaboration with other cross functional team to solve problems
- Improved plant equipment reliability by maintaining KPI targets including downtime reduction, preventive maintenance compliance, and maintenance cost control.
- Reduced maintenance cost by approximately BDT 6.5 million compared to the previous year through improved planning and spare parts optimization.
Senior Mechanical Engineer
BSRM Steel Mills
10.2019 - 03.2023
- Led brownfield modification project involving conversion of 3-strand billet caster to 4-caster CCM system , ensuring smooth execution.
- Worked as Section In-charge of Continuous Casting Machine (CCM) , responsible for maintenance planning, execution, and equipment reliability improvement.
- Managed shutdown planning and execution for CCM & LRF area, ensuring timely completion of maintenance activities within scheduled downtime.
- Maintained and controlled critical spare parts inventory , ensuring availability of essential spares to avoid unplanned breakdowns and production loss.
- Conducted Root Cause Analysis (RCA) of recurring failures and implemented engineering improvements to eliminate chronic equipment issues.
- Improved cooling system performance in CCM , resulting in significant reduction of quality loss and saving approximately BDT 15 million annually .
- Ensured higher equipment availability and reliability through effective preventive maintenance strategy and continuous improvement initiatives.
- Coordinated with cross-functional teams for modification, installation, and commissioning activities during plant upgrade projects
Mechanical Engineer
Shah Cement Industries Ltd.
01.2017 - 10.2019
- Started career as Mechanical Engineer and actively involved in large-scale steel fabrication and erection works (~3000 MT structural fabrication) ensuring welding quality and fabrication standards compliance.
- Supervised and ensured quality control of steel building construction covering approximately 300,000 sq.ft area , maintaining structural alignment.
- Participated in installation and commissioning of World's largest Vertical Roller Mill (VRM) , supporting mechanical erection and alignment activities.
- Involved in successful installation and commissioning of ID Fans and Bag House system , ensuring proper alignment and performance during commissioning phase.
- Executed installation and commissioning of 20 belt conveyor systems , ensuring smooth material handling system integration across plant.
- Installed and commissioned 3 bucket elevators , ensuring proper mechanical alignment, commissioning support, and performance verification.
- Prepared and reviewed spare parts lists for critical equipment , supporting procurement and inventory planning for maintenance reliability.
- Coordinated with procurement team to ensure optimized inventory planning and availability of critical spare parts to reduce downtime risk.
- Implemented improvement initiatives in dust control system , resulting in approximately BDT 2 million cost saving through improved worker efficiency and reduced operational loss .
- Ensured effective coordination between fabrication, erection, and commissioning teams for timely project completion and quality assurance.
Education
Bachelor of Science - Mechanical Engineering
Chittagong University Of Engineering & Technology (CUET)
Chittagong, Bangladesh 04.2001 -
Higher Secondary Certificate - Science
Ramgonj Government College
Lakshmipur, Bangladesh 04.2001 -
Secondary School Certificate - Science
Ramgonj High School
Lakshmipur, Bangladesh 04.2001 -
Skills
Mechanical Maintenance expertise
Hydraulics systems troubleshooting
Machinery installation
Scheduling and planning
Teamwork and collaboration
MS office
Effective communication
Software
MS Office
CAD & Solidworks
Certification
Six Sigma Green Belt
Timeline
Mechanical Maintenance Manager
Fervent Multiboard Ind. Ltd.
03.2023 - Current
Senior Mechanical Engineer
BSRM Steel Mills
10.2019 - 03.2023
Mechanical Engineer
Shah Cement Industries Ltd.
01.2017 - 10.2019
Bachelor of Science - Mechanical Engineering
Chittagong University Of Engineering & Technology (CUET)
04.2001 -
Higher Secondary Certificate - Science
Ramgonj Government College
04.2001 -
Secondary School Certificate - Science
Ramgonj High School
04.2001 -