Learning & Developing
Debabrata Biswas Dhrubo
Business & Production Planning I IE | Supply Chain | Team Leader | Change Maker.
Dhaka,13
Summary
Career Summary
With over 19 years of experience in the RMG sector, I bring a wealth of expertise in
Production Planning, Industrial Engineering, and Supply Chain Management, with over 12
years working alongside international experts. Proficient in FastReact software for
production planning, which I’ve utilized for the past 14 years, I excel in Capacity Analysis
and Costing (both Pre-Costing and Post-Costing). My experience spans Central Planning,
Merchandising, Work Study (IE), and managing various stages of production from Cutting
to Washing, Finishing, and Quality Control across both Knit and Woven products.
I am adept at leading teams in Industrial Engineering, Supply Chain, Production, Costing,
and Merchandising, combining strong leadership skills with the ability to build effective
interpersonal relationships quickly. Known for my forward-thinking and problem-solving
approach, I adapt swiftly to new technologies and market trends. I am proficient in modern
technologies and internet platforms, with exceptional English communication skills. My
core strengths include Sincerity, Honesty, Hard Work, and Self-Motivation, allowing me to
excel in roles like Operation Management, Production Planning, and Industrial Engineering
& Supply Chain Management. Operation | Planning | Team Leader | Change Maker
Area of Expertise
Production Planning
Strategic Process Execution
Capacity Planning
Resource Management
Load Balancing
Achievement Monitoring
Data Analysis and Reconciliation
Production Scheduling
Target Setting and Tracking
Quality Assurance Oversight
Time & Action (T&A) Management
Bottleneck Reduction
Operator Recruitment Optimization
SMV (Standard Minute Value)
Development
Machine Layout Optimization
Supplier Engagement
Lean Manufacturing Implementation
Team Training and Development
Leadership
Effective Communication
Training, Workshop & Course
Leadership & Change Management
Certificate Course by IBA, DU.
Leadership & Team Building Training
by I Train Consultants.
Best uses of IT Resources by SQ-
Quantum Clothing Limited.
Guest of Honor & Speaker at 6th
Supply Chain Convention.
Overview
19
19
years of professional experience
Work History
Head
Industrial Engineering & Planning, Apparel Sourcing Hub
Milan
07.2022 - 05.2024
- Core Functions:
- Lead production planning for optimal efficiency and productivity improvement
- Coordinate strategic execution of end-to-end production processes
- Develop capacity planning strategies for future operational stability
- Forecast production needs, manage resources for timely targets
- Create proposals for capacity expansion and resource allocation
- Monitor achievement rates, ensuring smooth production flow
- Analyze and reconcile production data for load balancing
- Establish daily production schedules aligned with delivery deadlines
- Set and track production targets for consistent unit performance
- Resolve production plan deviations to ensure schedule adherence
- Oversee quality assurance from initial processes to final inspection
- Facilitate production plans aligned with shipment and delivery schedules
- Manage T&A schedules to streamline production targets across units
- Implement bottleneck reduction strategies to boost production efficiency
- Conduct skill assessments to optimize operator recruitment
- Develop SMV standards to improve productivity in new styles
- Establish machine layouts to reduce breakdowns and downtime
- Engage with suppliers for machinery, ensuring optimal performance
- Achievements:
- Enhanced teamwork through effective interdepartmental collaboration initiatives
- Established efficient, standardized procedures, boosting production consistency
- Streamlined multi-option planning to optimize capacity utilization
- Designed training programs, raising team skills and efficiency
- Developed skill matrix, enhancing workforce effectiveness and productivity
- Achieved 100% resource utilization, minimizing waste and downtime
- Ensured 99% PCD hits through comprehensive supply chain management
- Maintained 99% on-time delivery, meeting customer expectations
- Achieved 80% operational efficiency, exceeding production benchmarks
- Reached 98% cut-to-ship ratio, minimizing material loss.
Planning & Coordination, General Manager
Central Planning & IE, Dekko Group
11.2017 - 08.2019
- Implemented FastReact software, streamlining stitching facility operations
- Established Central, department for production optimization
- Launched Industrial Engineering department, boosting overall operational efficiency
- Improved factory efficiency from 37% to 55% through follow-up
- Introduced Best Worker Selection, achieving 20% productivity enhancement
- Raised inspection pass rate from 65% to 88% successfully
- Initiated Lean Manufacturing, achieving 100% productivity improvement in pilot
- Enhanced fabric utilization, saving 12.5 lac taka monthly
- Increased on-time shipment ratio from 70% to 93%
- Improved cut-to-ship ratio from 84% to 96% accurately
- Established FastReact software, streamlining stitching facility operations efficiently
- Implemented Central Planning, improving coordination across all departments
- Achieved 13.5% productivity increase within six months' timeframe
- Reduced sewing SMV by 20%, boosting pilot productivity 45%
- Implemented 5S in Green Project, enhancing operational efficiency
- Improved timely garment delivery rate from 69% to 94%.
General Manager
Industrial Engineering, GMS Composite Knitting Ind. Ltd
02.2014 - 11.2017
- Implemented FastReact software, enhancing stitching facility efficiency significantly
- Established Central Planning, improving inter-departmental coordination effectively
- Introduced methodologies, reducing 634 operators and 350 helpers
- Increased factory efficiency from 42% to 56% efficiently
- Boosted exports from 3M to 4M pieces monthly
- Grew export value from $140M to $170M annually
- Expanded production lines from 90 to 110 seamlessly
- Enhanced on-time PCD hit rates to 95% consistently.
Manager
Central Planning & IE, Bitopi Group
07.2012 - 02.2014
- Implemented Central Planning, enhancing cross-department coordination
- Increased factory efficiency from 46% to 54% effectively
- Achieved 95% on-time PCD rate through diligent follow-up
- Established KPIs, improving performance appraisal across all departments
- Introduced machinery, reducing 250 operators and 180 helpers.
Asst. Manager
Central Planning & IE, Epyllion Group
07.2008 - 07.2012
- Implemented Central Planning, enhancing coordination across departments
- Improved on-time shipment rate from 85% to 94%
- Completed skill development, achieving 15% productivity improvement
- Developed operators, boosting skill level from 75% to 95%
- Enhanced cut-to-ship ratio from 88% to 97%
- Language
- Bengali
- English
- Italian
- Personal Info
- Date of Birth: 31st
- December 1979
- Nationality: Bangladeshi
- NID: 6111351682244
Square Fashions limited
01.2005 - 06.2008
- Implemented Central Planning, enhancing cross-department coordination
- Increased factory efficiency from 46% to 54% effectively
- Achieved 95% on-time PCD rate through diligent follow-up
- Established KPIs, improving performance appraisal across all departments
- Introduced machinery, reducing 250 operators and 180 helpers.
Education
M.Sc. - Geology & Mining
Rajshahi University
2004
B.Sc. - Geology & Mining
Rajshahi University
2003
Skills
- Computer
- MS Word, Excel & PowerPoint
- ERP
- FastReact
- Adobe Photoshop
- Sr General Manager, Central Planning & Operation (Sep 2019 – Jul 2022)
- Quazi Abedin Tex Limited
- Friendly, Positive Attitude
- Teamwork and Collaboration
- Problem-Solving
- Time Management
- Flexible and Adaptable
- Dependable and Responsible
- Multitasking
- Multitasking Abilities
- Excellent Communication
- Critical Thinking
- Computer Skills
- Organizational Skills
- Calm Under Pressure
- Active Listening
- Decision-Making
- Organization and Time Management
- Problem Resolution
- Verbal Communication
Timeline
Head
Industrial Engineering & Planning, Apparel Sourcing Hub
07.2022 - 05.2024
Planning & Coordination, General Manager
Central Planning & IE, Dekko Group
11.2017 - 08.2019
General Manager
Industrial Engineering, GMS Composite Knitting Ind. Ltd
02.2014 - 11.2017
Manager
Central Planning & IE, Bitopi Group
07.2012 - 02.2014
Asst. Manager
Central Planning & IE, Epyllion Group
07.2008 - 07.2012
Square Fashions limited
01.2005 - 06.2008
M.Sc. - Geology & Mining
Rajshahi University
B.Sc. - Geology & Mining
Rajshahi University
Work Preference
Work Type
Full TimeContract WorkWork Location
On-SiteRemoteImportant To Me
Career advancementWork-life balanceFlexible work hoursPersonal development programsHealthcare benefitsWork from home optionTeam Building / Company RetreatsInterests
Improvement from previous history
Problem Solving
Idea Generation
Contribution
Results Oriented
Professional Relationships Development
Software
ERP
FastReact
Microsoft Office
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