MD DOULAT HOSSAIN

• Worked as the Maintenance chief for various industry verticals, including Abul Khair Consumer Goods, Abul Khair Steel (AKS Steel) and Shah Cement
• Spearheaded maintenance budgeting and real-time spares procurement, ensuring the acquisition of genuine, high-quality equipment and parts
• Provided technical guidance to procurement, guaranteeing the sustainability and original specifications of purchased items
• Oversaw the installation, commissioning, and operational reliability of new and existing machinery, prioritizing safety and EHS compliance
• Implemented Condition-Based Maintenance (CBM) and Predictive Maintenance strategies, enhancing equipment performance and scheduling efficiency
• Advanced plant operations by integrating the Industrial Internet of Things (IIoT), significantly contributing to development
• Maintained comprehensive machine history records and ensured OEM warranties
• Conducted regular training for engineers, operators, and technicians to ensure high-quality, safe, and efficient productivity
• Assured the availability of all plant equipment and spare parts through effective indenting and technical support
• Delivered comprehensive training in Utilities Power Generation, Steam production, water treatment, compressed air systems, HVAC, and lubrication
• Fostered continuous improvement by training staff in 5S, Kaizen, GMP, 5W1H, TPM, TQM, PDCA, and brainstorming techniques
• Facilitated external training in manufacturing excellence, hygiene, and international standards (ISO9000, ISO14001, Lead Auditor) in Singapore and India
• Led administrative and HR initiatives, including hiring, promotions, appraisals, and talent development, while emphasizing occupational safety and loss reduction
• Conducted overseas visits for training, machinery selection, and pre-shipment testing, staying abreast of industry production trends and utility optimization
• Drove process improvements, resulting in a 12% reduction in operation time, near-zero downtime, and increased Overall Equipment Effectiveness (OEE)
• Collaborated with Supply Chain, Brand, and Sales-Marketing teams to synchronize plant capacity and production, optimizing vehicle KPIs to reduce transport costs
• Played a key role in strategic planning across all factories, aligning with the corporate vision for 4th industrial excellence and AI implementation
• Cultivated a corporate culture of excellence and fostered strong interdepartmental, corporate, and international communication, always prioritizing client satisfaction

• Process Optimization: Implemented process improvements that enhanced productivity and reduced operational costs.
• Team Development: Conducted regular training sessions for staff to enhance their skills and knowledge in maintenance best practices.
• Quality Assurance: Maintained high-quality standards in maintenance operations, ensuring all equipment met industry regulations and standards.
• Vendor Management: Managed relationships with equipment suppliers and service providers to ensure timely procurement of spare parts and services.

• Budget Management: Assist in developing and managing maintenance budgets, ensuring cost-effective procurement of high-quality, genuine spare parts.
• Technical Expertise: Provide technical support to the procurement team to ensure equipment performance and compliance with OEM specifications.
• Installation & Commissioning: Support the installation and commissioning of machinery, ensuring adherence to safety and EHS protocols.
• Maintenance Strategies: Contribute to the implementation of Condition-Based and Predictive Maintenance strategies to enhance equipment efficiency.
• Training & Development: Deliver technical training to engineers, operators, and technicians, promoting productivity and safety standards.
• Spare Parts Management: Ensure consistent availability of equipment and parts through strategic indenting and technical support.
• Specialized Training: Conduct training in areas such as Utilities Power Generation, Steam production, water treatment, and HVAC systems.
• Continuous Improvement: Support continuous improvement initiatives by training teams in 5S, Kaizen, GMP, TPM, TQM, PDCA, and other efficiency methodologies.
• Compliance & Standards: Assist in coordinating international training programs and ensure compliance with ISO9000 and ISO14001 standards.
• HR Support: Aid HR functions by fostering a culture of safety and professional growth through recruitment, appraisals, and talent development.
• Industry Exposure: Engage in global industry exposure, assisting in selecting cutting-edge machinery and optimizing utility consumption.
• Process Enhancements: Contribute to process enhancements aimed at minimizing operation time, reducing downtime, and increasing Overall Equipment Effectiveness (OEE).
• Cross-functional Collaboration: Collaborate with cross-functional teams to align manufacturing capacity with market demands and reduce transportation costs.
• Strategic Planning: Support strategic planning for factory operations, incorporating 4th industrial revolution principles and AI advancements.
• Operational Excellence: Promote a culture of operational excellence and effective communication across departments, ensuring high client satisfaction.

• Maintenance Operations: Supervised daily maintenance activities for critical machinery such as rotary kilns, ball mills, and blast furnaces, ensuring smooth and efficient plant operations.
• Predictive & Preventive Maintenance: Assisted in the development and execution of predictive and preventive maintenance programs, utilizing tools like vibration analysis and thermography to enhance equipment reliability.
• Team Coordination: Coordinated with maintenance technicians and engineers to troubleshoot issues, perform repairs, and conduct routine inspections, fostering a proactive maintenance culture.
• Resource Management: Managed maintenance resources effectively, including the procurement of spare parts and maintenance supplies, to maintain optimal inventory levels and control costs.

• Daily Maintenance Oversight: Supported the Manager in supervising daily maintenance tasks, focusing on the upkeep of rotary kilns, ball mills, and blast furnaces to ensure operational continuity.
• Maintenance Scheduling: Assisted in planning and scheduling preventive and predictive maintenance activities, leveraging tools like CMMS (Computerized Maintenance Management System) for efficient workflow management.
• Technical Support: Provided technical assistance to maintenance teams during equipment inspections and repairs, ensuring adherence to safety and quality standards.
• Inventory Management: Helped manage maintenance inventory, ensuring timely availability of spare parts and supplies to minimize downtime and optimize maintenance efficiency.

• Engineering Projects: Led engineering projects from conception to completion, ensuring they met all technical specifications and quality standards.
• Maintenance Planning: Developed maintenance plans that optimized the performance and lifespan of equipment.
• Team Supervision: Supervised a team of engineers and technicians, providing guidance and support to ensure high-quality work.
• Problem Solving: Diagnosed and resolved complex engineering issues, minimizing disruptions to production.
• Safety and Compliance: Ensured all engineering activities complied with safety regulations and industry standards.

o Hardware Development: Participated in the design and development of hardware components for computer systems and peripheral devices.
o Troubleshooting: Conducted troubleshooting and repair of hardware issues, ensuring efficient system performance.
o Component Testing: Performed testing of hardware components to ensure reliability and compatibility.
o System Integration: Assisted in the integration of hardware components into larger systems, ensuring seamless functionality.